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Job Title: High Volume Manufacturing Engineer

 
Location:  Plant 1 – New Troy, MI
 
Reports to:  Senior Manufacturing Engineer
 

General Description:

 
Responsibilities / Duties / Functions / Tasks:

  • Manage several machine cells in the Mill High Volume (MHV) Department
    • Take ownership of the machining and secondary processes for those cells
    • Maintain part quality through machine adjustments based on CMM reports and hand gaging
    • Maintain cell tooling and fixturing
      • Replace hydraulic fixture components as needed
      • Maintain part locators
      • Maintain and replace tooling as necessary
    • Maintain CNC G+M code program and correct/ update as necessary
  • Continuous Improvement
    • Broken and Early Worn tools
      • Evaluate tooling and develop corrective actions
        • Track and manage corrective action effectiveness
      • Enter data into tracking data base
      • Analyze data for trends and areas of improvement
    • Cell OEE performance
      • Enter data into database
      • Perform trend analysis on performance
      • Develop improvement strategies to increase cell performance
    • Operator performance
      • Help train new operators and work with experienced operators to maintain quality and production standards
      • Write and maintain work instructions
      • Develop training material and ideas to improve operator performance
    • Write and maintain FMEAs for production cells
    • Research and implement tooling advancements/ replacements for new and active cells
  • Set-up CNC mills for High-Volume production
    • Set up machine and tooling for production
    • Machine first set of parts for Quality inspection

 

Qualifications

  • 7-15 years setup experience on CNC Mills
  • 4 year Bachelor’s degree in Engineering/Manufacturing/ Industrial/ Fabrication Sciences
  • Solid G & M coding skills
  • Self-directed and motivated
  • Strong ethics to work with management and peers as a team
  • Proven programming experience on Fanuc controls
  • Ability to read and interpret blueprints including a solid understanding of Geometric tolerancing
  • Extensive knowledge of Microsoft
    • Word
    • Excel
    • Outlook
  • Ability to work in a fast past environment.
  • Must be open to working some overtime.
  • Must be able to communicate/read/write in English.
  • Perform typical machine shop operations.

 
Preferred but not required Qualifications

  • Knowledge of Lean Manufacturing/ Six Sigma/ SPC
  • Ability to program, run, and maintain Fanuc robots
  • Knowledge of Microsoft Access
  • Knowledge of Solid works software
  • Experience with Mori Seki CNC controls
  • Able to program and run Zoller tool pre-setter machine
  • Knowledge of TS 16995 or ISO 9000 procedures and guidelines

 

Physical Requirements

  • Bending, stooping, reaching, twisting, lifting, pushing, pulling and moving items
  • Responding to public address system announcements
  • Walking and standing
  • Lifting twenty-five (25) pounds or more
  • Ability to see clearly even with the use of visual aids (e.g. glasses, etc.)

 

Environmental Job Requirements

  • Due to forklifts and other heavy equipment traveling through the shop, temporary cracks may appear in the floor, causing an uneven walking surface
  • The shop environment can be dusty and noisy
  • Door are frequently open, causing drafts and interior temperature changes
  • Shop is not air conditioned so environment will be hot and humid in summer
  • Floors around work area may become slippery during wet weather conditions, or liquids such as coolants and oils from the machinery
  • May have to handle parts with sharp edges
  • Passing forklifts emit gas fumesTools, supplies, and related materials may contain hazardous materials
  • May have to occasionally work outdoors where temperatures and climate can fluctuate

 

Personal Protection Equipment

  • The wearing of Safety Glasses when working on the shop floor.

 
 
 
Management has the right to add or change these duties of the position at any time.
 
Salary : $55,000 – $65,000

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